Digital Ultrasonic Flaw Detector Flaw Meter Range 0 to 15000 mm
1. Introduction
This ultrasonic flaw detector is a portable industrial digital ultrasonic flaw detector that can detect, locate, evaluate and diagnose various defects (cracks, inclusions, pores, etc.) in the workpiece quickly, conveniently, without damage, and accurately. It can be used both in the laboratory and on the engineering site. This instrument can be widely used in manufacturing, iron and steel metallurgy, metal processing, chemical industry and other fields that require defect detection and quality control. It is also widely used in online safety inspection and Life assessment in the fields of aerospace, railway transportation, boilers and pressure vessels, etc.
The instrument can be widely used in locating and sizing hidden cracks, voids, disbands, and similar discontinuities in welds, forgings, billets, axles, shafts, tanks and pressure vessels, turbines, and structural components.
Digital Ultrasonic Flaw Detector Flaw Meter Range 0 to 15000 mm
2. Features of the Instrument
The core hardware is designed with ARM+FPGA, and the software uses a highly reliable multitasking operating system, which greatly improves the function, portability, durability and reliability of the instrument.
This instrument uses a master-slave menu, and is designed with shortcut keys and a digital rotary knob.The instrument is light and portable, and can be held with one hand.
Display
Full-digital multi -color high-resolution (640×480 pixels) multi-color TFT LCD display. The waveform display is more delicate and humane.
4 operating interface styles can be selected according to the environment.
The LCD with fast 60 Hz update. Able to display subtle waveform changes.
The LCD brightness can be set freely.
Shape
The all-aluminum metal shell is strong and durable, and the electromagnetic shielding performance is very good.
360-degree rotating damping bracket and rubber sheath are easy to use.
Tempered glass panel, extremely hard, wear-resistant and scratch-resistant
Screenshot and PDF flaw detection report
Real-time screenshots of all pages and flaw detection reports, and save them as BMP pictures to U disk, which can be set as color or grayscale pictures.
Export the flaw detection report as a PDF file and save it to a U disk for easy archiving and printing.
All contents of the PDF file can be customized according to user needs.
BMP pictures and PDF files can be viewed on a computer or mobile phone.
Range
Up to 9999 mm in steel; range selectable in fixed steps or continuously variable. Suitable for use on large work pieces and in high-resolution measurements.
Pulser
Pulse Energy selectable among 100V,200V, 250V,300V,350V, 400V and 500V.
Pulse Width tunable from 0.1µs to 0.5 µs to match the probes with different frequency.
Pulse Repetition Frequency adjustable from 20 Hz to 2 KHz.
Damping selectable among 50Ω,150Ω,250Ω and 500Ω for optimum probe performance
Probe selection: single crystal probe, dual crystal probe, special angle probe, penetrating probe, climbing probe.
Receiver
Sampling:16 digit AD Converter at the sampling speed of 320 MHz
Rectification:Positive Halfwave, Negative Halfwave, Fullwave and RF
Analog Bandwidth: 0.2MHz to 20MHz capability with selectable frequency ranges (automatically set by the instrument) to match probe for optimum performance.
Gain:0 dB to 110 dB adjustable in selectable steps 0.1 dB, 2 dB, 6 dB.
Memory
The instrument has a built-in large-capacity memory, and data and files will not be lost due to power failure of the instrument.
Memory of 500 channel files to store calibration setups and probe parameter.
Memory of 1000 wave report files to store A-Scan wave and settings.
All the files can be stored, recalled and cleared.
The channel settings and report files can be exported via U disk, and the information can also be stored in unlimited amounts via USB memory.
Video Recorder
Video Recorder is useful in many situations, it is very convenient for those who want to analyze the probing activities later.
The instrument can record the test process and save it as a video file, which can be played back through the instrument or special software. It supports up to 10 video files, and each video file can be up to 5 minutes long.
If you choose to save the video file to the U disk, the number and duration of the video file will not be limited.
Recording and replaying the testing process provides great convenience for future study and analysis of flaw detection.
Video playback supports pause, fast forward, fast rewind, and stop functions.
Digital Ultrasonic Flaw Detector Flaw Meter Range 0 to 15000 mm
3. Functions
1. Auto calibration: Automated calibration of probe zero offset, probe angle (K value) and material velocity.
2. Flaw Locating: Live display Sound-path, Projection (surface distance), Depth, Amplitude,
3. Flaw sizing: Automatic flaw sizing using AVG or DAC, speeds reporting of defect acceptance or rejection.
4. Digital Readout and Trig. Function: Thickness/Depth can be displayed in digital readout when using a normal probe and Surface Distance and Depth are directly displayed when angle probe is in use.
5. DAC/AVG: The curve is automatically generated, and the sampling points can be compensated and corrected. The curve automatically floats with the gain, automatically expands with the detection distance, and automatically moves with the delay time. It can display the AVG curve of any aperture.
6. AWS D1.1. Choosing this standard can reduce manual calculations and improve detection efficiency.
7. Curved Surface Correction feature.
8. Crack Height Measure function.
9. Channel Magnify: spreading of the channel
range over the entire screen width.
10. Video Recording and playback.
11. Auto-gain function
12. Envelope: Simultaneous display of live A-scan at 60 Hz update rate and envelope of A-scan display
13. Peak Hold: Compare frozen peak waveforms to live A-Scans to easily interpret test results.
14. Peak mark: capture and mark the peak in real time
15. Echo coding: display 1~9 echo display area in different colors, used to analyze the defect position.
16. A Scan Freeze:Display freeze holds waveform and test distance data.
17. B Scan display feature. Intuitively display the defect shape of the workpiece and the detection result is more intuitive.
Real Time Clock
The instrument clock keeps running tracking the time.
Communication
Two High speed USB2.0 port. Two USB modes can be selected: U-DISK and U-BRIDGE. In U-DISK mode, channel Configuration files, flaw report files, screenshot pictures and recorded movies can be saved to U-DISK. In U-BRIDGE mode, the instrument exchanges data with DataPro Software.
Battery
Built-in large-capacity and high-performance lithium-ion battery.
The continuous working time more than 12 hours.
4-6 hours typical recharge time.
Knob
Operating adjustments are easily and quickly made using the rotary knob.
software upgrade
The software can be easily upgraded through U-DISK. The upgrade will not cause damage to the machine.
Product Parameters
4. Specifications
1. Measuring Range: 0 to 15000 mm, at steel velocity
2. Material Velocity: 1000 to 20000m/s
3. Gain: 110 dB max in selectable resolution 0.1, 1.0, 2.0, 6.0 dB.
4. System Linearity: Horizontal: +/-0.2% FSW,
5. Vertical: 0.25% FSH, Amplifier Accuracy +/-1 dB.
6. Sensitivity Leavings: more 50dB(Deep 200mmФ2 flat-bottomed hole)
7. Dynamic range: more 40dB
8. Bandwidth (amplifier bandpass ): 0.2 to 20 MHz
9. Pulse Displacement: more 32dB
10. Resolving Power: more 40dB
11. Noise: less than10%
12. Display Delay: -20 to 3400 µs
13. Probe Delay/Zero Offset : 0 to 99.99µs
14. Test Modes: Pulse echo, dual element and thru-transmission
15. Pulser: Tunable Wave Pulser
16. Pulse Repetition Frequency ranges from 20 Hz to 2000 Hz
17. Pulse Energy: 100V, 200V, 250V, 300V, 500V selectable
18. Channel Monitors: Two independent channels controllable over the entire sweep range.
19. Rectification: Positive half wave, negative half wave, full wave, RF
20. Reject (suppression): 0 to 80% full screen height
21. Units: Inch or millimeter
22. Transducer Connections: BNC or LEMO
23. Power Requirements: AC Mains 100-240 VAC, 50-60 Hz
24. Equipment size:263×170×61(mm)
25. Equipment weight:1.92kg
26. Operating Temperature: -10ºC to 50ºC
27. Storage Temperature: -30ºC to 50ºC
Standard Accessories
| 1 |
Host Machine |
1set |
| 2 |
Normal probe |
1pcs |
| 3 |
Angular sensor |
1pcs |
| 4 |
Power adapter |
1pcs |
| 5 |
BNC probe connect wire |
1pcs |
| 6 |
U save disk |
1pcs |
| 7 |
Shoulder straps |
1pcs |
| 8 |
User manual |
1pcs |
| 9 |
Certificate of qualification |
1pcs |
| 10 |
Warranty Card |
1pcs |
| 11 |
Test report |
1pcs |
| 12 |
Equipment box |
1pcs |
Detailed Photos
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