Atmospheric Plasma Cleaning Machine Plasma Cleaner Surface Treatment for Printing Packaging Coating

• Customization: Available
• After-sales Service: Online
• Warranty: 1 Year
• Model NO.: SPA-5800
• Type: Plasma Cleaning Machine
• Accuracy Grade: 1
• Weight: 10kg
• Power Source: AC220V
• Transport Package: Wooden Package
• Specification: 538*480*137mm (L*W*H)
• Trademark: Lonroy
• Origin: China
• HS Code: 9024800000
• Production Capacity: 200

Product Description

Product Description

Atmospheric Plasma Cleaning Machine Plasma Cleaner Surface Treatment for Printing Packaging Coating
1. Outline
SPA-5800 Atmospheric Plasma Cleaning Machine(Plasma cleaner),is a surface cleaning, activation, etch products in the atmospheric environment, usually with a high-speed rotary gun head spray gun, mainly deal with large areas, more complex shape of the material, is the industry paste is not strong, welding is not strong, printing is not easy to point off the problem of the "enemy".Plasma cleaning as a product surface printing, packaging, fitting, coating, welding, viscose, coating process, is an important part of product upgrading, capacity expansion, cost reduction.

Atmospheric Plasma Cleaning Machine Plasma Cleaner Surface Treatment for Printing Packaging Coating
2. Product Feature
1. Military-grade hardware design, the operating environment temperature range can reach -25ºC-50ºC, adapt to different harsh scenarios, MTBF (mean time without failure) time can reach ≥190Khrs mil-hdbk-217f (25ºC);
2. Digital control, digital display, real-time monitoring, strong anti-interference;
3. Using Ti brand phase shift full bridge soft switching circuit, the efficiency of analog hard switching circuit can be improved by more than 10%, the response time is less than 0.1s, strong anti-interference;
4. Adopt imported Ti brand PFC power factor control chip, maximum power factor up to 0.99;
5. Equipped with ST brand ARM chip, man-machine interaction is simple and clear, powerful remote debugging and communication function, seamless connection with any application scene, self-developed software for intelligent judgment and coordination of real-time data collection, can achieve power self-matching, stable without change;
6. Compared with the power changes caused by the fluctuation of power grid voltage, air source pressure and nozzle loss of conventional models, the power can be matched in real time under digital control, and the adjustable power range can be expanded by 4 times.
7. Support digital communication interface (232 interface and 485 interface) and analog communication interface, powerful telecommunication function;
8. It provides the following 9 real-time detection functions: air pressure detection, mainboard temperature detection, transformer arc voltage detection, transformer primary peak current detection, power grid voltage detection, power grid current detection, motor supply voltage detection, motor supply current detection, and spray gun speed detection.
9. With over temperature protection, overload protection, short circuit, circuit break, overload, leakage protection, protection of all kinds of wrong operation and other protective functions;
10.At the same time support jet gun and rotary gun, a key setting, change at any time;
11.Provide 3 online automation solutions, seamless connection with customer production line, reduce cost input.

Atmospheric Plasma Cleaning Machine Plasma Cleaner Surface Treatment for Printing Packaging Coating
3. Industry Application
1. 3C industry: phone assembly bonding, camera module, earphone bonding, phone back cover baking paint, phone cover activation
2. Display industry: TP fit
3. Automotive industry bonding: headlights, steering wheel, EPDM seal, windshield, automotive electronics, automotive accessories
4. Connector industry: cable character printing
5. Household appliances: dispensing, screen printing, jet code
6. New energy: lithium battery, jet code, assembly bonding
7. Clock industry: bonding, inlaying, bonding
8. Plastic industry: surface activation, bonding, screen printing
9. Metal industry: gold plating, silver plating, welding, removal of residual organic matter
10.Glass industry: coating, ink printing, coating, paste

Product Parameters

Atmospheric Plasma Cleaning Machine Plasma Cleaner Surface Treatment for Printing Packaging Coating
4. Equipment Specifications

Plasma power main machine specification
Case size	538*480*137mm(L*W*H)
Weight	10KG
Input Power	220V,50/60Hz
Mains frequency	20-50KHz
Plasma output	0-1000 w is adjustable
Air pressure	Adjustable 40 kpa to 400 kpa
Power output accuracy	±1%
Power factor	≥99%
Control mode	RS232, RS485 communication (digital control, optional local control and remote control)
Measuring ability	Air pressure detection, mainboard temperature detection, transformer arc voltage detection, transformer primary peak current detection, power grid voltage detection, power grid current detection, motor supply voltage detection, motor supply current detection
Protect the protection	Overtemperature protection, overload protection, short circuit, circuit break, overload, leakage protection, all kinds of wrong operation protection
Plasma gun head specification
Spear head size	326×155×85mm(L*W*H)
Gun nozzle specifications	1. Standard nozzle of 20mm, 30mm, 50mm and 70mm can be selected for ordinary jet rotation 2. The muffler jet rotates 20mm, 30mm, 50mm and 70mm
Spear head weight	7KG
Plasma cleaning height	5-20mm
Effective plasma treatment width	20-80mm
High tension line long	3.5m (customizable within 6m)

5. Specifications

Factory specifications
Ac power specification	Power supply:AC220V,50/60Hz,3 wire,50A
Factory exhaust	Flow:35L/min Texture:Corrosion resistant material
Factory compressed air requirements	Flow quantity:35L/min Pipe diameter:8mm Texture:PU pipe

General  Requirements
Danger label	High pressure hazard identification
Service environment	Temperature:15~30ºC Humidity:30~80%
Other matters needing attention	No combustible gases, corrosive gases, explosions or reactive dust

Consumable materials list
Name	Serial number	Quantity	Service life	Remark
Electrode	DYT001	1	2000-3500 hour
Gun nozzle	DYT011	1	2000-3500 hour
Bearing assembly	DYT009	1	6000-10000 hour
Transmission belt	DYT008	1	3000-5000 hour

6. Configuration list

Configuration list
Nam	quantity
Plasma generator	1 platform
Plasma head	1 individual
High tension connection	1 root (standard configuration3.5 M)
Product specification	1 this

1.Plasma generator size drawing:2. Plasma gun head size drawing:
Seven, accessories optional:

Automation program selection
Portal frame	Applicable scope: can be directly connected to the original production line, the length of the line in 300~600mm, high requirements on the line. Multi-head plasma cleaner can be customized.	(Specific to the actual shipment)
Double station triaxial platform	Scope of application: it is suitable for products with small processing area, no need to be connected to the production line, the products can be directly processed after being placed up, and a certain capacity can be reached. Multi-head plasma cleaner can be customized	(Specific to the actual shipment)
Automatic flow line	Scope of application: it is suitable for products with large area, seamless connection with the original production line, the whole process automation, no increase in labor cost, no reduction in original production capacity, through product optimization, improve production capacity, greatly improve the yield and reduce production cost. Multi-head plasma cleaner can be customized	(Specific to the actual shipment)

 

Detailed Photos